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Man Welding


Hot bolting services from Merol Energy allow for the replacement or tightening of bolts on live equipment without shutdown. This service minimizes downtime and maintains continuous operation while ensuring the safety and reliability of your systems.


Hot Bolting Services

Our Hot Bolting Services provide a comprehensive solution for the efficient and safe removal and replacement of bolts in live industrial systems, eliminating the need for shutdowns. This specialized service is designed to enhance the maintenance and reliability of critical connections in high-temperature and high-pressure environments.

Service Highlights:

1. In-Service Bolt Replacement: Conduct bolt removal and replacement operations without the necessity of shutting down equipment, minimizing downtime and optimizing operational efficiency.

2. Skilled Hot Bolting Technicians: Our experienced technicians are trained in advanced hot bolting techniques, ensuring precision and safety during live equipment interventions.

3. Customized Solutions: Tailor-made approaches for each project, considering factors such as bolt specifications, equipment type, and environmental conditions.

4. Advanced Tools and Equipment: Utilization of specialized hot bolting tools, including hydraulic torque wrenches and tensioners, to ensure accurate and controlled bolt tightening and loosening.

5. Safety First: Adherence to stringent safety protocols, including gas testing, fire prevention measures, and personnel protection, to guarantee the well-being of workers and the integrity of the operation.


6. Emergency Response Capability: Rapid deployment of hot bolting teams for urgent repairs or maintenance, minimizing the impact of unexpected equipment issues.

7. Documentation and Reporting: Detailed documentation of the hot bolting procedure, including bolt specifications, torque values, and quality assurance checks, providing a comprehensive record of the operation.


- Oil and Gas Facilities: Hot bolting solutions for live connections in pipelines, wellheads, and processing units.
- Chemical Plants: Efficient bolt replacement in reactors, vessels, and piping systems without disrupting ongoing processes.
- Power Generation: Live equipment maintenance for turbines, boilers, and heat exchangers.

Our Hot Bolting Services are geared towards enhancing the reliability and performance of your industrial systems by offering specialized solutions for live bolt interventions. Trust us to deliver precision, safety, and efficiency in hot bolting operations tailored to your specific requirements.

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